OVERLOAD PROTECTION SYSTEMS

Load to the limit. Not over it.

On-board overload protection is designed, built and fitted in the UK. We supply systems for cage tippers, vans, rigid lorries and 44 tonne vehicles, each one calibrated on the vehicle it’s fitted to. The system is an indicator that helps you load within your limits before you leave the yard. It is not legal for trade, so it can’t be used to sell goods by weight or as evidence of a vehicle’s weight.

AT A GLANCE

3.5 - 44 T

Four vehicle classes covered

In-cab Display

Live weight figures on the dash

Nationwide

Our engineers fit at your yard or site

Accuracy

All our systems achieve an accuracy of 2.5%+/- between 90-100% of GVW.

VEHICLE CLASSES

The vehicles we fit.

One system, set up for four weight classes. Tell us what you run and we will confirm the right setup for your vehicle and the loads it carries.

 

All our overload protection system are not legal for trade.
Cage tippers fitted with SmartWeigh overload protection
UP TO 3.5 TONNE

Cage tippers

A tipper body, cage and tail-lift can leave a 3.5 tonne chassis with very little payload. Green waste, soil and scrap look light and weigh heavy, so these are the easiest vehicles to overload without knowing. The driver sees exactly where they stand before pulling off site. All our systems achieve an accuracy of 2.5%+/- between 90-100% of GVW.

TYPICALLY FITTED FOR
Van
3.5 - 7.5 TONNE

Vans and light trucks

Multi-drop work changes the load on each axle throughout the day. Gross weight can drop while one axle ends up over its limit after a few deliveries come off the back. The system tracks both axles and the gross weight on every drop. All our systems achieve an accuracy of 2.5%+/- between 90-100% of GVW.

TYPICALLY FITTED FOR
Tipper truck with on-board weighing
7.5 - 32 TONNE

Rigid vehicles

From 7.5 tonne box vans up to eight-wheel tippers. At this weight you are running under an O-licence, and an overload at a roadside check follows the operator as well as the driver. Fitted as standard on a new build or retrofitted to vehicles already in the fleet. All our systems achieve an accuracy of 2.5%+/- between 90-100% of GVW.

TYPICALLY FITTED FOR
44 tonne articulated lorry
UP TO 44 TONNE

Articulated and drawbar

Tractor units and trailers running at the top of the GB weight limit, where there is no spare margin on drive or trailer axles. Bulk and loose loads settle and shift in transit, so knowing the axle split before the trailer leaves the yard is what keeps you legal. All our systems achieve an accuracy of 2.5%+/- between 90-100% of GVW.

TYPICALLY FITTED FOR

Not sure which class you fall into? Check the plated gross weight on the VIN plate, or just give us the make and model and we will work it out.

NATIONWIDE FITTING

We come to your yard.

Your vehicles earn money on the road, not parked at a fitter’s. The engineers come to your yard or site anywhere in the UK, fit the system and calibrate it on your vehicle using weigh pads.

1 visit
Fitting, calibration and driver handover at your yard

GET IN TOUCH

Talk to our overload protection specialist.

Whether you want a price now or just want to register your interest, send a few details and one of our team will come back to you with pricing, a fitting slot and a straight answer to any compliance question.

Get a price or register your interest

The more you tell us, the more useful our reply will be.

We are currently experiencing high demand - please allow 48 hours to receive a reply, thank you!

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REAL CAUSES BEHIND VEHICLE INSPECTION FAILS

Your vehicles. Your weighing kit. 🟡

SmartWeigh offers 4, 6 and 8 pad sets to check wheel, axle and total vehicle weights at your own site.

Message us with your vehicle details to find the right kit.

https://smart-weigh.co.uk

#SmartWeigh #WeighPads

Know your weight before you hit the road.

✔ Wireless operation
✔ Sets available with 4, 6 or 8 pads
✔ One year’s calibration included

Explore the range at https://smart-weigh.co.uk or message us to find the right kit for your vehicles.

#SmartWeigh #WeighPads #VehicleWeighing

⚡ 6 new electric council tippers. 6 SmartWeigh on-board weighing systems installed & calibrated.

Helping drivers monitor axle and gross vehicle weight in real time to improve compliance, maximise payload and prevent overloads.

🌐 https://www.smart-weigh.co.uk

#ElectricVehicles